Prevention

Stop errors before they ship.

Catch mistakes in the moment, not after the box leaves. Real-time validation at every station, for every order.

Scan-verify says "packed." But did the right items actually go in the box?

Your WMS confirms the barcode was scanned. It doesn't confirm the right item was in the box. It doesn't check quantities. It doesn't verify inserts. It doesn't confirm the packaging matches the client's SOP.

Every shift, errors slip past scan verification and ship to customers. You find out days later, when the complaint arrives, the dispute is filed, or the client calls asking what happened.

By then, the error has already cost you: the return, the reship, the investigation time, and the client trust you can't measure.

The gap

Staci Americas had scan-verify in place.

Rabot still caught 71% more errors. Scans verify barcodes. Rabot verifies reality.

How Rabot Solves It

AI that sees what goes in the box and stops mistakes before they ship.

Real-time AI validation

AI trained on 113 million items verifies correct SKUs, quantities, inserts, dunnage, and packaging, for every order, at every station, in real time.

Andon alerts when a station needs attention

Physical and digital alerts fire when the AI detects an error. Supervisors know exactly which station needs help, without walking the floor.

Active mode: intervene before the box is sealed

In active mode, Rabot can block the packing process when an error is detected. The order doesn't advance until the issue is resolved. Passive mode observes and baselines first.

SOP compliance verification per client, per order

Every client has different requirements: inserts, dunnage, packaging, branded materials. Rabot verifies compliance against 85+ digital SOPs, per order, without relying on operator memory.

Customer story

Staci Americas reduced packing errors 71%. Their scan-verify system was already running.

Staci Americas operates 19 stations processing 25,000+ orders per day. They already had digital QA, scan verification at every station. But scans confirm barcodes, not physical reality. Errors persisted because the system couldn't see what actually went in the box.

After deploying Rabot, every order was visually verified by AI, items, quantities, inserts, packaging. The digital system said "scanned." Rabot showed whether it was right. Errors dropped 71%.

71%

Error reduction

69%

Pack speed improvement

33%

Productivity increase

60%

QA & support cost reduction

Read the full case study
"After installing Rabot, we were able to say 'look at how much time we're wasting on every order.' Rabot enabled us to give those areas attention and make the packout workflow easier."

Drake Meyer

VP Operations, DaVinci Micro Fulfillment

More Prevention Results

Errors caught. Operations transformed.

DaVinci

Dropped from 7.5% to 2%

Exception rate

DaVinci

30% decrease

Average processing time

Highline Commerce

85+

Digital SOPs deployed

See your first week of station data.

Install in one day. No WMS changes required. Start in passive mode to baseline your operation. Activate prevention when you're ready.

Rabot

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